- 2005 honda crf450r service manual free download
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- Service manual for a CRFr - CRFR/RS/RWE & RX - ThumperTalk
Quick Links. See also: Service Manual. Table of Contents. Previous Page. Next Page. Honda magna vfc d motorcycles service manual pages. Page 3 CRF and how it works. To protect your Please report any change of address or ownership investment, we urge you to take responsibility for to your Honda dealer so we will be able to keeping your CRF well maintained.
Scheduled contact you concerning important production service is a must, of course. And operating this motorcycle safely is an important responsibility.
To help you make informed decisions about safety, this manual contains a section devoted to Motorcycle Safety, as well as a number of Safety Messages throughout the manual. Page 5 Break-in Guidelines This section also Safety Labels Maintaining your CRF properly is critical to your you can do to protect yourself when you ride. A loose bolt, for example, can cause a If the label comes off or becomes hard to read, contact your Honda dealer for replacement.
Motorcycle Safety It Operation Component Locations Operating Controls Page Operation Component Locations Operation Component Locations hot start lever front brake lever clutch lever engine stop button throttle grip choke knob kickstarter fuel valve shift lever rear brake pedal Operating Controls Page 15 Before Riding For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
Turn the fuel valve ON. Shift the transmission into neutral. Turn the fuel valve OFF. Lightly open the throttle 1 two or three times, and then close it. During this period, avoid full-throttle starts and rapid acceleration.
Page 21 Basic Operating Instructions Maintenance Component Locations Page The Importance Of Maintenance Improperly maintaining this motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed. Servicing Your Honda Page Maintenance Safety Be sure there is adequate ventilation whenever you operate the engine. Burns from hot motorcycle parts. Let the engine and exhaust system cool before touching.
Injury from moving parts. Do not run the engine unless instructed to do so. Page Maintenance Schedule If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your CRF best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only genuine Page 26 This maintenance schedule is based upon average riding condition. Machine subjected to severe use require more frequent servicing.
NOTE: 1. Clean after every moto for dusty riding condition. Replace every 2 years. Replacement requires mechanical skill. Replace after the first break-in ride. Inspect after the first break-in ride. Clean parts in non-flammable high flash point cleaning solvent such as kerosene when disassembling.
Page 28 Follow the servicing instructions in the Maintenance section. Be sure to grease the air cleaner flange where it contacts the air cleaner housing. Pro Honda White Page 29 Make certain the throttle operation is to the proper torque specification.
For added peace of mind, perfect after servicing and inspecting. Page 30 If replacement is necessary, both seals offers added assurance and security. Remove the nuts, clean should be replaced. This will ensure that the rear wheel is in proper alignment and allow maximum performance from the rear disc brake. Maintaining proper wheel alignment will also extend brake pad wear.
Page 32 If your CRF was exposed to sea air or salt water, rinse it as soon as possible after the event, dry it, and apply a spray lubricant to all metal parts. Page Seat Removal 2.
Page 36 5. Install and hook the fuel tank band 5. Hook the air cleaner case cover 6. Page Subframe Removal 2 subframe mounting upper bolts 3 subframe mounting lower bolts straight backward. Page 38 7. Remove the old gasket from exhaust pipe. Install the muffler clamp 11 and new gasket 17 18 19 12 to the exhaust pipe. Check for leaks. Check the fuel line 1 for cracks, Gasoline is highly flammable and deterioration, damage or leakage.
Replace the Never use stale or contaminated gasoline. Page 40 2. Drain the fuel from the fuel tank into an approved gasoline container. Disconnect the fuel valve and fuel line. Remove the fuel joint 1 from fuel tank by removing the bolts 2. Page Engine Oil weight the engine.
Page 42 Repeat steps 1—4. Reinsert the engine oil filler cap. However, if you replace only the oil before 7. Check for oil leaks. Page 43 11 facing out, away from the engine. Use a new genuine Honda oil filter or a filter of equal quality specified for your model. Page 45 1 transmission oil filler cap steps 1—4. Add coolant up to the filler neck if the level is low. Inspect the coolant level before each outing.
Page 47 Refer to Safety Precautions on page Honda Service Manual for troubleshooting of leaks. Coolant should be replaced by your Honda 2.
Check the water hoses 1 for cracks, dealer, unless you have the proper tools and deterioration, and radiator hose clamp for service data and are mechanically qualified. Page Air Cleaner Service the air cleaner more frequently if you ride in unusually wet or dusty areas. Your Honda dealer can help you determine the correct service interval for your riding conditions. Page 49 Air Cleaner 5. Remove the air cleaner element 5 out from 9. Apply a thin coat of Pro Honda White Install and tighten the air cleaner retaining the air cleaner holder 6.
Lithium Grease or equivalent to the sealing bolt 1 securely. Page Crankcase Breather Service the breather if you can see deposits in the transparent section of the drain tube.
Draining 1. Remove the crankcase breather tube plug 1 from the tube 2 and drain deposits. Reinstall the crankcase breather tube plug. Page Throttle 5. Operate the throttle grip to ensure that it functions smoothly and returns completely.
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